Tabung Reaktor Pencampuran Kimia Perindustrian

Large Reactor Pressure Vessel

Struktur Produk

• High-Torque Overhead Driving Motor: Features a top-mounted, heavy-duty industrial electric motor and reduction gearbox (as seen in the image) supplying continuous, high-torque power to the internal agitation shaft.

• Reinforced Agitator Assembly & Shaft: A centrally aligned internal mixing shaft outfitted with specialized impellers (anchor, paddle, or turbine type) designed for high-viscosity fluid blending and uniform heat transfer.

• Thermal Insulation Jacket Base: Encased in a rugged green-coated outer jacket designed to circulate heating or cooling mediums (steam, thermal oil, or water) around the inner reaction chamber.

• Quick-Open Maintenance Manway: Equipped with an angled, heavy-gauge hinged manhole on the upper dome head, allowing rapid internal inspections, ingredient feeding, and deep cleaning.

• Integrated Process Nozzle Array: Strategically engineered top-head flanged ports for the integration of material feed inlets, pressure relief valves, vacuum lines, and temperature sensors.

• Heavy-Duty Structural Support Lugs: Outfitted with robust, precision-welded perimeter mounting brackets designed to anchor the vertical reactor firmly onto structural steel platforms or concrete mezzanines.

Kelebihan Produk

Durable heavy industrial chemical mixing reactors, featuring exceptional heat-exchange efficiency, rigorous pressure-bearing capacity, and stable mechanical agitation, can be customized in terms of volume and motor configurations to satisfy demanding chemical and thermal processing requirements.

• Highly Efficient Homogenization: The powerful top-driven mechanical mixing system ensures rapid dispersion and complete thermal uniformity for multi-phase liquids, chemical mixtures, and high-viscosity fluids.

• Precise Temperature Control: The integrated thermal jacket provides rapid heat-up and cool-down cycles, maintaining consistent chemical reaction temperatures and ensuring consistent batch quality.

• Exceptional Structural Resistance: Built to safely withstand severe pressure differentials, internal vacuums, and continuous mechanical stress under high-temperature chemical reactions.

• Sanitary and Corrosion-Resistant Build: Utilizes premium-grade alloy construction on all product-contact parts, effectively preventing material contamination, corrosion, and catalytic degradation.

• Flexible Process Automation: Features highly adaptable interface ports that effortlessly integrate with automated ingredient dosing, continuous monitoring, and automated process control loops.

Bahan & Spesifikasi

Ciri	Spesifikasi
Bahan Utama	Pewanggang Kelas Tinggi atau Keluli Karbon Bersalut Kaca
Kapasiti bekas	0.5m³ to 50m³ (Custom high-capacity configurations available)
Standard Ujian	100% NDT (Radiographic/Ultrasonic) weld verification and dynamic agitation testing
Agitation Speed	10 to 120 RPM (Fixed speed or variable frequency drive control)
Proses kimpalan	Precision TIG (Tungsten Inert Gas) and Automated Submerged Arc Welding (SAW)

Parameter Teknikal

• Julat Suhu Operasi: -20°C to 250°C (depending on jacket medium, sealing mechanism, and process requirements).

• Tekanan Reka Bentuk: Full Vacuum (FV) up to 3.0 MPa inside the inner tank; up to 1.0 MPa inside the heating jacket.

• Shaft Sealing System: High-reliability single/double mechanical seals or magnetic couplings for zero-leakage volatile vapor containment.

Senario Aplikasi

• Chemical Synthesis & Refining: Serving as a high-performance stirred tank reactor for polymerizations, resin syntheses, and aggressive exothermic chemical reactions.

• Pharmaceutical & Bioprocess Production: Precision mixing, crystallization, and synthesis of active pharmaceutical ingredients (APIs) and chemical buffers under sterile, temperature-controlled conditions.

• Adhesive & Paint Manufacturing: Large-scale blending and high-viscosity emulsification of industrial coatings, resins, polymers, and heavy adhesives.

• Petrochemical & Lubricant Blending: High-capacity thermal blending, additive integration, and processing of premium synthetic oils, greases, and petroleum derivatives.

• Cosmetic & Personal Care Formulation: Processing, mixing, and thermal homogenization of heavy lotions, creams, soaps, and specialized cosmetic emulsions.

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